Our company is committed to providing customers with one-stop Metal forming Solutions, especially in the field of deep drawing Mold design and manufacturing, we have a wealth of professional knowledge and practical experience. We support exclusive customized Deep drawn Dies and also stamping dies, and we can provide tailor-made services according to customers' specific requirements, from material selection, die structure design to processing technology. Our design team uses advanced CAD/CAM technology to ensure the precision and reliability of the molds. Meanwhile, our company has strong batch production capacity, which enables us to efficiently and stably produce all kinds of deep-drawing parts, whether they are simple or complex shapes, and we are able to ensure the consistency and high quality of our products. Through our exclusive customized deep-drawing molds and mass production services, customers can greatly shorten the time-to-market, reduce production costs and enhance market competitiveness.
The process steps and processing procedures of customized deep-drawing molds are as follows:
Mold design
1. analyze the product structure, determine the deep-drawing process plan.
2. Design the structure of deep-drawing mold, including concave mold, convex mold, press plate, guide device, ejector device, etc..
3. Drawing mold parts and assembly drawings. 4.
4. carry out mold structure checking to ensure that the strength and rigidity of the mold meet the production requirements.
Mold processing
1. Preparation of processing procedures
(1) analyze the mold parts drawing, clear processing requirements and processing sequence.
(2) Select the appropriate processing methods, processing equipment and process parameters.
2. Mold parts processing
(1) Material preparation: according to the mold parts drawing, choose suitable material for undercutting.
(2) Rough machining: remove most of the spare parts, provide positioning reference for subsequent processing.
(3) Semi-finish machining: semi-finish machining of mold parts to ensure machining accuracy.
(4) Heat treatment: quenching, tempering and other heat treatment of mold parts to improve their hardness and wear resistance.
(5) Finishing: to achieve the dimensional accuracy and surface roughness required by the parts drawing.
(6) Clamping processing: trimming mold parts, deburring, grinding, polishing and so on.
3. Mold assembly
(1) Prepare assembly tools and gauges.
(2) Clean the mold parts, remove oil, rust and corrosion.
(3) Assemble the mold parts into a whole according to the assembly drawing.
(4) Adjust the clearance of the mold to ensure smooth movement.
(5) Check the quality of mold assembly to ensure that it meets the requirements.
Mold debugging and acceptance
1. Install the mold to the press.
2. Run the press with no load, check whether the motion of the mold is smooth and there is no interference phenomenon.
3. Adjust the parameters of the press and test the mold. 4.
4 Observe the quality of deep-drawing parts and adjust the parameters of mold clearance and pressing force. 5 Repeat the mold test until the deep-drawing parts are in good condition.
5. Repeat the mold test until the quality of the deep-drawn parts meets the requirements.
6. Acceptance of the mold, delivery of production.
Mold maintenance and repair
1. check the running condition of the mold regularly to ensure that the mold works properly.
2. Clean up the oil, iron chips and other debris on the mold in time.
3. lubricate the mold regularly to reduce wear and tear.
4. Discover the abnormalities of the mold, stop the machine in time to check and troubleshoot.
5. Mold maintenance, replace damaged parts.
Through the above process, the design, processing, debugging and acceptance of the custom deep drawing mold can be completed to ensure that the mold meets the production requirements.
